Chrome Corundum Brick
Chrome Corundum Brick
Chrome Corundum Brick
Chrome Corundum Brick
Chrome Corundum Brick

Chrome Corundum Brick

Chrome corundum bricks add chromic oxide to a corundum body, and that addition changes how the brick behaves at temperature. Chromia raises refractoriness, suppresses wetting by slag and alkali, and improves thermal shock resistance - the three mechanisms that attack regenerators, port...

Al₂O₃:≥62%
Cr₂O₃:≥10%
Bulk density:≥3.25g/cm³
Cold compressive strength:≥100MPa
Chrome Corundum Brick

Chrome Corundum Brick Overview

Chrome corundum bricks add chromic oxide to a corundum body, and that addition changes how the brick behaves at temperature. Chromia raises refractoriness, suppresses wetting by slag and alkali, and improves thermal shock resistance — the three mechanisms that attack regenerators, port structures and burner zones. XZK's range covers Cr2O3 from 10% to 30% in four grades.

XZK-CC10, XZK-CC12, XZK-CC15 and XZK-CC30 are produced at our Xinmi plant in Henan. The lower-chrome grades serve regenerator condensation-zone courses and port structures; the 30% grade is reserved for the most heavily attacked positions.

What Is a Chrome Corundum Brick?

Chrome corundum is a corundum-chromia solid solution. Chromic oxide and aluminium oxide form a continuous solid solution, so the chromia is not a separate phase sitting at the grain boundaries but part of the crystal lattice itself. That is why a moderate chromia addition changes the surface chemistry of the brick: molten slag and alkali no longer spread across the hot face, and the corrosion reaction at the face, which depends on continuous wetting, is slowed rather than merely resisted by bulk.

The four grades trade alumina for chromia. CC10 carries at least 10% Cr2O3 and 83% Al2O3; CC15 carries at least 14.5% Cr2O3 and 78% Al2O3; CC30 carries at least 30% Cr2O3 and 62% Al2O3, with bulk density raised to 3.40 g/cm3. Every grade reaches a cold crushing strength of at least 100 MPa and a refractoriness under load of at least 1700°C, with iron oxide held to 0.3% and apparent porosity to 17% or below.

Thermal shock is the property that decides life in a reversing furnace, and it is measured in air cooling from 950°C. The CC10, CC12 and CC15 grades reach at least 12 cycles. That rating is what allows them to survive port service, where the brick face alternates between flame and cold secondary air every 20 to 30 minutes for years. Chromia also reduces the thermal expansion mismatch between the phases in the body, so cracks are less likely to start at the hot face in the first place. The CC30 grade uses a different balance: maximum chrome for corrosion, at a lower thermal shock rating, for positions where chemical attack rather than cycling governs.

Key Properties

  • Cr2O3 from 10% to 30% across XZK-CC10, CC12, CC15 and CC30, allowing chemistry to be matched to the attack at each position.
  • Refractoriness under load ≥ 1700°C (0.2 MPa) in every grade, keeping the brick dimensionally stable in regenerator and port service.
  • Cold crushing strength ≥ 100 MPa throughout the range, giving the structural capacity for stacked regenerator courses and port blocks.
  • Thermal shock resistance ≥ 12 cycles (950°C air-cooled) for the CC10, CC12 and CC15 grades, sized to the reversal cycling of burner ports.
  • Low slag and alkali wetting from chromia in solid solution in the corundum lattice, slowing the corrosion reaction at the hot face.
  • Bulk density 3.25–3.40 g/cm3 with apparent porosity ≤ 17%, limiting penetration of vapour and condensate into the body.

Technical Specifications

Technical Properties XZK-CC10 XZK-CC12 XZK-CC15 XZK-CC30
Al₂O₃ (%) ≥ 83.0 ≥ 80.0 ≥ 78.0 ≥ 62.0
Cr₂O₃ (%) ≥ 10.0 ≥ 12.0 ≥ 14.5 ≥ 30.0
Fe₂O₃ (%) ≤ 0.3 ≤ 0.3 ≤ 0.3 ≤ 0.3
Bulk Density (g/cm³) ≥ 3.25 ≥ 3.25 ≥ 3.25 ≥ 3.40
Apparent Porosity (%) ≤ 17 ≤ 17 ≤ 17 ≤ 17
Cold Crushing Strength (MPa) ≥ 100 ≥ 100 ≥ 100 ≥ 100
Refractoriness Under Load (0.2MPa, ℃) ≥ 1700 ≥ 1700 ≥ 1700 ≥ 1700
Thermal Shock Resistance (950℃ air-cooled, cycles) ≥ 12 ≥ 12 ≥ 12 -

Test methods follow GB/T and ISO practice; ASTM equivalents and full certificates of analysis are issued with every shipment.

Available Grades and How to Choose

Selection within the range follows one rule: raise chromia as the chemical attack rises, and accept the accompanying reduction in thermal shock rating only where the position is not being cycled hard.

  • XZK-CC10 — Cr2O3 ≥ 10.0%, Al2O3 ≥ 83.0%, bulk density ≥ 3.25 g/cm3, 12 thermal shock cycles minimum. The entry grade for general regenerator courses and port structures at moderate attack.
  • XZK-CC12 — Cr2O3 ≥ 12.0%, Al2O3 ≥ 80.0%, bulk density ≥ 3.25 g/cm3, 12 cycles minimum. A modest step up in chromia where alkali attack is somewhat higher but the thermal duty is unchanged.
  • XZK-CC15 — Cr2O3 ≥ 14.5%, Al2O3 ≥ 78.0%, bulk density ≥ 3.25 g/cm3, 12 cycles minimum. The workhorse grade for burner blocks, port necks and the more aggressive regenerator courses, balancing corrosion resistance with full thermal shock performance.
  • XZK-CC30 — Cr2O3 ≥ 30.0%, Al2O3 ≥ 62.0%, bulk density ≥ 3.40 g/cm3. The maximum-chrome grade, used where chemical attack from slag or alkali dominates and the position is not subject to the hardest thermal cycling.

Industry Applications

  • Glass Industry: Key parts such as the regenerator, forehearth, and melting pool of melting furnaces.
  • Metallurgical Industry: Roof of electric arc furnaces, troughs of blast furnaces, lining and slag - line areas of torpedo ladles.
  • Non - ferrous Metal Smelting: Linings of copper/aluminum/nickel smelting equipment.
  • Cement/Chemical Industry: Burning zone of rotary kilns, lining of gasifiers.

Where Chrome Corundum Bricks Are Used in a Glass Furnace

Chrome corundum bricks serve the regenerator and the combustion system, where alkali vapour, sulphate condensate and repeated reversal cycling do the damage.

  • Regenerator condensation zone (800–1100°C). Volatile alkali vapour meets sulphur oxides here and condenses as sulphates that expand, corrode and block the flues. Chromia raises the resistance of the brick to that chemistry, and the higher-chrome grades are concentrated in the most aggressive courses.
  • Regenerator hot zone (above 1100°C). The top courses face thermal shock together with high-velocity alkali and batch dust. The CC15 and CC30 grades are used where vapour load is highest.
  • Burner blocks and burner port necks. The port block is cycled between flame and cold air and receives direct flame turbulence at the highest local temperature in the furnace. Grade CC15 with its 12-cycle thermal shock rating is the standard choice for this position.
  • Port crown and port floor. The crown of the port carries structural load while being cycled thermally, and chrome corundum holds both dimensions and chemistry.
  • L-shaped suspended wall. The suspended wall combines chrome corundum with zircon mullite and silica bricks, using the corrosion resistance of the chrome grade at the exposed face and its thermal shock tolerance at the anchors.
  • Superstructure positions with high alkali load. Where alkali vapour attack is severe but the structural requirement rules out a softer material, chrome corundum is used in place of standard high-alumina brick.

Manufacturing and Quality Control

Manufacturing is controlled from raw material through to finished brick. Four automatic batching lines feed 20 CNC presses ranging from 630 to 2000 tonnes, so density is set by press force rather than operator judgement, and firing runs through four 108-metre fully automatic tunnel kilns and five ultra-high-temperature shuttle kilns for a uniform soak.

Every batch is tested for bulk density, apparent porosity, cold crushing strength and refractoriness under load, and ships with a certificate of analysis. XZK Group holds ISO 9001, ISO 14001, ISO 45001 and ISO 50001 certification and operates the Henan Provincial Engineering Technology Research Center for Sintered Refractories for Glass Furnaces.

Related Refractory Products

Chrome corundum bricks are used through the regenerator and combustion system together with cylindrical chrome corundum bricks for checkerwork, Three-Resistant bricks where thermal shock is also severe, magnesia bricks for the top hot zone, sillimanite bricks for rider arches and low porosity fire clay bricks for the outer wall. See the regenerator refractory range or browse all refractory products.

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About XZK Group

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Specializing in premium zircon, corundum, sintered AZS, and monolithics. With a $70M+ annual output, we deliver durable linings for global high-temp industries.
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✔ 4 automated microcomputer batching systems.
✔ 4 ultra-high-temp tunnel kilns & 5 shuttle kilns.
✔ 20+ CNC hydraulic presses (630-1500T).
✔ Digitalized workshops with 100,000T annual capacity.
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93 patents, featuring the "Tri-Resist Brick" for glass kilns. Field-proven for superior corrosion and thermal shock resistance.
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Co-authored multiple National Standards for Andalusite, Chrome-Corundum, and Zircon bricks with CBMA.
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Strategic partner to Fortune 500 leaders: China Baowu, CNBM, CSG, Xinyi, and Kibing Glass.
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Led by Prof. Shi Gan, our 40+ engineers leverage advanced testing centers to drive innovation in green refractory technologies.
Professor Shi Gan
Prof. Shi Gan
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Senior Engineer & National Expert (State Council Allowance).
Key drafter of 5+ national refractory standards.
Inventor of "Tri-Resist Brick", maximizing glass furnace lifespan.
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Zhongke Refractories
Insulating Materials Base: Alumina Bubble, Mullite, High-Alumina & Fireclay bricks.
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Special Refractories Base: Chrome-Corundum, Tri-Resist, and Low-Porosity bricks.
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Premium Refractories Base: Zircon, Corundum, Sintered AZS, and monolithics.
Zhengzhou Zhongke Refractories Co., Ltd. Zhengzhou Zhongke New Materials Co., Ltd. Zhengzhou Henruida New Materials Co., Ltd.
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Certified by ISO 9001, 14001, 45001, 50001 Management Systems.

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