Refractory Mortar
Refractory Mortar
Refractory Mortar
Refractory Mortar

Refractory Mortar

XZK Group's refractory martar including Corundum mortar, corundum mullite mortar, zircon mullite mortar, zircon mortar, sillimanite mortar, mullite mortar, ZKM-1, ZKM-2. High adhesion & sealing, erosion resistant.

Al₂O₃:46-95%
Refractoriness:1300-1790℃
Application:Brick Masonry
Refractory Mortar

Refractory Mortar Overview

Refractory mortar, also known as refractory mud or jointing material, is a high-temperature resistant paste or mixture, typically composed of materials like fireclay, high-alumina cement, silica, or magnesia-based compounds, corresponding to the brick type it serves. It is characterized by its excellent workability, suitable plasticity, and strong adhesive strength after drying and sintering. Key properties include:

  1. High Temperature Resistance: It can withstand extreme temperatures, often exceeding 1500°C, without melting or degrading significantly.
  2. Chemical Stability: It exhibits good resistance to chemical erosion from slag, molten metal, and flue gases.
  3. Thermal Shock Resistance: Many formulations can endure rapid temperature changes without cracking.
  4. Excellent Bonding Strength: Upon curing and firing, it forms a robust ceramic bond with the refractory bricks, ensuring the integrity of the lining.
  5. Controlled Shrinkage/Expansion: Its thermal expansion characteristics are designed to match those of the adjoining bricks, minimizing stress at the joints.

Technical Specifications

Index Items Corundum Mortar Corundum - Mullite  Mortar Zircon - Mullite y Mortar Zirconite  Mortar Sillimanite Mortar Mullite Mortar ZKM -1 ZKM -2
Al₂O₃ /% ≥ 95 ≥ 80 ≥ 60 ≥ 60 ≥ 60 ≥ 70 46 60
Fe₂O₃ /% ≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.7 ≤ 0.5 1.0 0.7
ZrO₂ /% / / ≥ 20 ≥ 63 / / / /
Refractoriness /℃ 1790 1790 1790 1790 1750 1790 1300 1500
Maximum Particle Size /mm 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Moisture /% 20 - 24 20 - 25 20 - 23 19 - 22 19 - 23 20 - 25 / /

Industry Applications

Refractory mortar is indispensable in the construction, maintenance, and repair of high-temperature industrial furnaces and equipment. Its main applications include:

  1. Brick Laying and Jointing: It is primarily used to lay and bond individual refractory bricks in linings for various furnaces, such as blast furnaces, reheating furnaces, cement kilns, and incinerators. The thin, consistent joints it creates minimize heat loss and prevent slag penetration.
  2. Monolithic Lining Repair: It is effectively used for patching damaged areas in existing refractory linings, restoring the surface and extending the service life of the structure.
  3. Sealing and Insulation: By filling gaps and voids, it helps in sealing the lining, improving overall gas tightness, and enhancing the thermal efficiency of the industrial unit.
  4. Versatility Across Industries: Its use spans multiple sectors, including iron and steel, non-ferrous metals, glass, ceramics, cement, power generation, and petrochemicals, wherever high-temperature processing occurs.

Proven Global Projects

Wuliangye Group
Location China
Year 2015.04
Furnace Type Glass Kiln
Supplied Material Zircon Bricks
Wujiang CSG Glass Co., Ltd.
Location China
Year 2022.12
Furnace Type Glass Kiln
Supplied Material Sillimanite Bricks

About XZK Group

Strengths
Innovation
R&D Team
Facilities
Honors
Product Portfolio
Specializing in premium zircon, corundum, sintered AZS, and monolithics. With a $70M+ annual output, we deliver durable linings for global high-temp industries.
Capacity
4 automated microcomputer batching systems.
4 ultra-high-temp tunnel kilns & 5 shuttle kilns.
20+ CNC hydraulic presses (630-1500T).
Digitalized workshops with 100,000T annual capacity.
Core Strengths
Core Strengths
Core Strengths
Core Strengths
Core Strengths
💡
93 patents, featuring the "Tri-Resist Brick" for glass kilns. Field-proven for superior corrosion and thermal shock resistance.
📜
Co-authored multiple National Standards for Andalusite, Chrome-Corundum, and Zircon bricks with CBMA.
🤝
Strategic partner to Fortune 500 leaders: China Baowu, CNBM, CSG, Xinyi, and Kibing Glass.
Tech & Innovation
Tech & Innovation
Tech & Innovation
Expert R&D Team
Led by Prof. Shi Gan, our 40+ engineers leverage advanced testing centers to drive innovation in green refractory technologies.
Professor Shi Gan
Prof. Shi Gan
Chief Scientist
Senior Engineer & National Expert (State Council Allowance).
Key drafter of 5+ national refractory standards.
Inventor of "Tri-Resist Brick", maximizing glass furnace lifespan.
R&D Center
Laboratory Equipment
Zhongke Refractories
Insulating Materials Base: Alumina Bubble, Mullite, High-Alumina & Fireclay bricks.
Zhongke New Materials
Special Refractories Base: Chrome-Corundum, Tri-Resist, and Low-Porosity bricks.
Henruida New Materials
Premium Refractories Base: Zircon, Corundum, Sintered AZS, and monolithics.
Zhengzhou Zhongke Refractories Co., Ltd. Zhengzhou Zhongke New Materials Co., Ltd. Zhengzhou Henruida New Materials Co., Ltd.
Certifications & Honors

Certified by ISO 9001, 14001, 45001, 50001 Management Systems.

Honored as:

  • National High-Tech Enterprise
  • Specialized & Innovative SME
  • Provincial Green Factory
  • Grade A Environmental Enterprise
Certifications & Honors
Beginning with professional consultation to accurately identify and address specific requirements
One-to-one Service
We offer one-on-one dedicated sales and technical team services to perfectly solve any refractory material problems you encounter
Professional Solution
The company has over 30 technical R&D personnel and can provide professional solutions based on the on-site conditions of customers
Quality Management System
We have a strict quality management system to ensure the stability of the quality of each batch of products.
Responsible After-sales Service
Our dedicated technical team will visit customers regularly and provide free lifetime after-sales service
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Phone/WhatsApp/Wechat: 0086 19059612888
Add: Micun Industrial Area, Xinmi City, Henan Province, China
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