Insulating Castable
Insulating Castable
Insulating Castable
Insulating Castable

Insulating Castable

Lightweight castable: lightweight, energy efficient, easy to install, with high fluidity. Boosts equipment airtightness and corrosion resistance. For industrial kilns, thermal equipment, chimneys and flues.

Bulk Density:0.8-1.3g/cm³
Operating Temp:1200-1300℃
Cold Crushing Strength:2.0-20MPa
Insulating Castable

Insulating Castable Overview

Lightweight insulating castable is a castable refractory material made from lightweight aggregates (such as perlite, vermiculite), high - temperature - stable materials, binders, and additives. It combines lightweight, high - strength, and insulation properties and is suitable for the lining of industrial high - temperature equipment.

Features and Properties

  1. Mechanical Properties: It has a balanced flexural strength and compressive strength and good thermal shock resistance.
  2. Chemical Stability: Some models are resistant to acid and alkali corrosion, suitable for corrosive environments.
  3. Construction Convenience: It can be cast on - site or pre - formed, shortening the construction period.

Technical Specifications

Index Items ZKQJ - 0.8 ZKQJ - 1.0 ZKQJ - 1.5
Bulk Density /g/cm³ 0.8 1.0 1.3
Maximum Service Temperature /°C 1200 1250 1300
Thermal Conductivity /W/m·K 350°C 0.25 0.3 0.6
700°C 0.30 0.4 0.7
Compressive Strength at Normal Temperature /MPa ≥ 110°C×24h 2.0 4.0 15
1000°C×3h 2.0 5.5 20
Linear Change Rate /% 1000°C×3h -1.0 -1.0 -0.5

Industry Applications

  1.  Industrial Kilns: Used as the insulation layer for furnace roofs, furnace doors, etc.
  2. Thermal Equipment: Applied to the working lining of heat - treatment furnaces and resistance furnaces.
  3. Flue Duct System: Used for the lining of high - temperature chimneys and air ducts.
  4. Other Fields: Applied to CFB boilers, petrochemical acid - resistant tanks, and metallurgical equipment.

Proven Global Projects

About XZK Group

Strengths
Innovation
R&D Team
Facilities
Honors
Product Portfolio
Specializing in premium zircon, corundum, sintered AZS, and monolithics. With a $70M+ annual output, we deliver durable linings for global high-temp industries.
Capacity
4 automated microcomputer batching systems.
4 ultra-high-temp tunnel kilns & 5 shuttle kilns.
20+ CNC hydraulic presses (630-1500T).
Digitalized workshops with 100,000T annual capacity.
Core Strengths
Core Strengths
Core Strengths
Core Strengths
Core Strengths
💡
93 patents, featuring the "Tri-Resist Brick" for glass kilns. Field-proven for superior corrosion and thermal shock resistance.
📜
Co-authored multiple National Standards for Andalusite, Chrome-Corundum, and Zircon bricks with CBMA.
🤝
Strategic partner to Fortune 500 leaders: China Baowu, CNBM, CSG, Xinyi, and Kibing Glass.
Tech & Innovation
Tech & Innovation
Tech & Innovation
Expert R&D Team
Led by Prof. Shi Gan, our 40+ engineers leverage advanced testing centers to drive innovation in green refractory technologies.
Professor Shi Gan
Prof. Shi Gan
Chief Scientist
Senior Engineer & National Expert (State Council Allowance).
Key drafter of 5+ national refractory standards.
Inventor of "Tri-Resist Brick", maximizing glass furnace lifespan.
R&D Center
Laboratory Equipment
Zhongke Refractories
Insulating Materials Base: Alumina Bubble, Mullite, High-Alumina & Fireclay bricks.
Zhongke New Materials
Special Refractories Base: Chrome-Corundum, Tri-Resist, and Low-Porosity bricks.
Henruida New Materials
Premium Refractories Base: Zircon, Corundum, Sintered AZS, and monolithics.
Zhengzhou Zhongke Refractories Co., Ltd. Zhengzhou Zhongke New Materials Co., Ltd. Zhengzhou Henruida New Materials Co., Ltd.
Certifications & Honors

Certified by ISO 9001, 14001, 45001, 50001 Management Systems.

Honored as:

  • National High-Tech Enterprise
  • Specialized & Innovative SME
  • Provincial Green Factory
  • Grade A Environmental Enterprise
Certifications & Honors
Beginning with professional consultation to accurately identify and address specific requirements
One-to-one Service
We offer one-on-one dedicated sales and technical team services to perfectly solve any refractory material problems you encounter
Professional Solution
The company has over 30 technical R&D personnel and can provide professional solutions based on the on-site conditions of customers
Quality Management System
We have a strict quality management system to ensure the stability of the quality of each batch of products.
Responsible After-sales Service
Our dedicated technical team will visit customers regularly and provide free lifetime after-sales service
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Phone/WhatsApp/Wechat: 0086 19059612888
Add: Micun Industrial Area, Xinmi City, Henan Province, China
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