Insulating Bricks

Lightweight Silica Brick

Lightweight, good heat insulation, stable at high temperatures, resistant to acidic slag and gases. Used in insulation layers of glass melting furnaces, annealing kilns, metallurgical reheating furnaces, and ceramic kilns.

SiO₂:91%
Bulk Density:0.8-1.2g/cm³
Thermal Conductivity :0.26-0.35
Lightweight Silica Brick

Description of Lightweight Silica Brick

Lightweight silica bricks are lightweight refractory materials mainly made from silica - based raw materials through a foaming process. Their main mineral phases are tridymite and cristobalite. With a uniform pore structure, they combine heat - insulation and fire - resistance properties.

Features and Properties

  1. Thermal Properties: Low thermal conductivity (≤ 0.35 W/(m·K) at 350 ℃), good thermal - shock resistance, and can withstand sudden temperature changes.
  2. Mechanical Properties: Compressive strength at normal temperature is 2 - 6 MPa, meeting the strength requirements of the insulation layer.
  3. Chemical Properties: Al₂O₃ content ≤ 1.0%, Fe₂O₃ ≤ 0.5%, resistant to acidic corrosion.

Technical Data of Lightweight Silica Brick

Index Items QGZ - 0.8 QGZ - 1.0 QGZ - 1.2
SiO2 Content (%) 91 91 91
Al₂O₃ Content (%) ≤ 1.0 ≤ 1.0 ≤ 1.0
Fe₂O₃ Content (%) ≤ 0.5 ≤ 0.5 ≤ 0.5
Bulk Density (g/cm³) ≤ 0.8 ≤ 1.0 ≤ 1.2
Compressive Strength at Normal Temperature (MPa) ≥ 2.0 ≥ 3.0 ≥ 4.0
Initial Softening Temperature under Load (°C) ≥ 1600 ≥ 1620 ≥ 1640
Thermal Conductivity (W/(m·K), 350 ± 25 °C) ≤ 0.26 ≤ 0.30 ≤ 0.35

Applications of Lightweight Silica Brick

  1. Glass Industry: Used for the insulation layers of the roofs and breast walls of melting furnaces and the temperature control of annealing furnaces.
  2. Metallurgical Industry: As linings of reheating furnaces and heat - treatment furnaces, reducing the weight and energy consumption of the furnace body.
  3. Ceramics Industry: Insulation layers of shuttle kilns and roller kilns, stabilizing the firing temperature field.

Case of Lightweight Silica Brick

ABOUT XZK GROUP
Core Strengths
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Product Range:
High/mid-grade sintered zirconia, corundum, AZS bricks,lightweight insulation bricks, and unshaped refractories with annual output value exceeding 500 million RMB.
Production Capacity:
4 automated batching systems
4 high/ultra-high temperature tunnel kilns + 5 shuttle kilns
30 CNC presses (400-1500T capacity)
Digitalized workshops producing 150,000 tons/year
93 patents, including the industry-first Triple-ResistantBrick (Patent ZL201310431067.6) for glass furnaces,excelling in erosion/thermal shock resistance.
Co-drafted industry standards forandalustie/chrome-corundum/zircon bricks withChina Building Materials Academy.
Strategic partners: Baowu Group, CNBM, CSG Holding. Xinyi Glass, Kibing Group.
Led by Prof Shi Gan (renowned refractory expert), our 40+ R&D professionals drive innovation in green material technology
Prof. Shi Gan
Chief Scientist & R&D Director, XZK Group
China's highest technical for industrial R&D leadership.
Key participant in drafting 5+ national industry standards.
Principal inventor of the Triple-Resistant Brick, resolving critical glass furnace longevity challenges.
Zhengzhou Zhongke Refractories Co.
Lightweight insulation materials (alumina bubble bricks, mullite bricks)
Zhengzhou Zhongke New Materials Co.
High-temperature specialties (chrome-zirconia corundum bricks, triple-resistant bricks)
Zhengzhou Hengruida Materials Co.
Premium zirconia-series refractories
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Add: Micun Industrial Area, Xinmi City, Henan Province, China
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