Zirconia Series Refractory Bricks

Zircon Mullite Brick

Zircon mullite refractory bricks are high - performance refractory materials. Taking mullite (3Al₂O₃・2SiO₂) as the matrix, zirconia (ZrO₂) is introduced for reinforcement. Through a sintering process, a composite - phase structure is formed, combining high - temperature stability and erosion resistance.

ZrO₂:≥6%
Al₂O₃:≥48%
Bulk density:≥2.8g/cm³
Cold crushing strength:≥80MPa
Zircon Mullite Brick

Description of Zircon Mullite Brick

Zircon mullite refractory bricks are high - performance refractory materials. Taking mullite (3Al₂O₃・2SiO₂) as the matrix, zirconia (ZrO₂) is introduced for reinforcement. Through a sintering process, a composite - phase structure is formed, combining high - temperature stability and erosion resistance.

- High - temperature Stability: Can endure high temperatures of 1700-1800℃ for a long time, with a softening temperature under load ≥ 1700°C.

- Excellent Mechanical Strength: The compressive strength at normal temperature is ≥ 80MPa, featuring outstanding compressive and bending resistance.

- Strong Thermal Shock Resistance: With a coefficient of thermal expansion of (4.1 - 5.2)×10⁻⁶℃⁻¹, it can adapt to sudden temperature changes.

- Chemical Inertness: Resistant to the erosion of molten steel and slag, extending the service life of kilns.

- Phase - transformation Toughening Technology: Zirconia (ZrO₂) enhances the toughness of the material, making its performance superior to that of ordinary mullite bricks.

Technical Data of Zircon Mullite Brick

Index Items ZM - 6 ZM - 12 ZM - 20 ZM - 30
ZrO₂ /% ≥ 6 ≥ 12 ≥ 20 ≥ 30
Al₂O₃ /% ≥ 65 ≥ 60 ≥ 58 ≥ 48
Fe₂O₃ /% ≤ 0.2 ≤ 0.2 ≤ 0.2 ≤ 0.2
Bulk Density /g/cm³ ≥ 2.8 ≥ 2.9 ≥ 3.1 ≥ 3.3
Apparent Porosity /% ≤ 17 ≤ 17 ≤ 17 ≤ 17
Compressive Strength at Normal Temperature /MPa ≥ 80 ≥ 80 ≥ 80 ≥ 80
Softening Temperature under Load 0.2MPa, T0.6 /℃ ≥ 1680 ≥ 1680 ≥ 1680 ≥ 1680

Applications of Zircon Mullite Brick

  1. Glass Industry: Applied to parts directly exposed to flames like the breast walls and port arches of melting furnaces (temperatures above 1600 °C).
  2. Metallurgical Industry: Used to manufacture key components such as aluminum - zirconium - carbon slide plates and continuous casting nozzles (temperatures between 1700 - 1800 °C).
  3. Other Fields: Utilized as lining materials for ceramic and chemical kilns, or as aggregates for refractory castables.

Case of Zircon Mullite Brick

ABOUT XZK GROUP
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Product Range:
High/mid-grade sintered zirconia, corundum, AZS bricks,lightweight insulation bricks, and unshaped refractories with annual output value exceeding 500 million RMB.
Production Capacity:
4 automated batching systems
4 high/ultra-high temperature tunnel kilns + 5 shuttle kilns
30 CNC presses (400-1500T capacity)
Digitalized workshops producing 150,000 tons/year
Core Strengths of XZK Refractory Group
Core Strengths of XZK Refractory Group
Core Strengths of XZK Refractory Group
93 patents, including the industry-first Triple-ResistantBrick (Patent ZL201310431067.6) for glass furnaces,excelling in erosion/thermal shock resistance.
Co-drafted industry standards forandalustie/chrome-corundum/zircon bricks withChina Building Materials Academy.
Strategic partners: Baowu Group, CNBM, CSG Holding. Xinyi Glass, Kibing Group.
Technological Leadership of XZK Refractory Group
Technological Leadership of XZK Refractory Group
Technological Leadership of XZK Refractory Group
Chief Scientist & R&D Director, XZK Group
XZK technology
Led by Prof Shi Gan (renowned refractory expert), our 40+ R&D professionals drive innovation in green material technology
Prof. Shi Gan
Chief Scientist & R&D Director, XZK Group
China's highest technical for industrial R&D leadership.
Key participant in drafting 5+ national industry standards.
Principal inventor of the Triple-Resistant Brick, resolving critical glass furnace longevity challenges.
XZK Refractory Factory
XZK Refractory
Zhengzhou Zhongke Refractories Co., Ltd
Lightweight insulation materials (alumina bubble bricks, mullite bricks)
Zhengzhou Zhongke New Materials Co., Ltd
High-temperature specialties (chrome-zirconia corundum bricks, triple-resistant bricks)
Zhengzhou Hengruida Materials Co., Ltd
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Zhengzhou Zhongke Refractories Co., Ltd Zhengzhou Zhongke New Materials Co., Ltd Zhengzhou Hengruida Materials Co., Ltd
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