Alumina-silicon Refractory Bricks

‌3L-Mullite Brick

‌3L-mullite refractory brick: Low porosity, low iron content, low creep. Used for upper partitions of regenerators in glass kilns, tops of hot blast stoves in metallurgy, shafts of blast furnaces, and ceramic sintering kilns.

Low-Porosity:≤15%
Low-Iron:≤0.8%
Low-Creep:≤0.5%
Al₂O₃:≥50%
Cold Crushing Strength:≥ 80MPa
‌3L-Mullite Brick

Description of ‌3L-Mullite Brick

‌3L-mullite refractory bricks(Low-Porosity, Low-Iron, Low-Creep) are high - alumina refractory materials with mullite as the main crystal phase. They are made from pyrophyllite, fused mullite, and composite ultra - fine powder through high - pressure molding and high - temperature sintering, specifically designed for extreme high - temperature environments.

Features and Properties

  1. Low Porosity: With an apparent porosity ≤ 15%, it significantly reduces the penetration of gases and liquids, enhancing erosion resistance and airtightness.
  2. Low Iron Content: The Fe₂O₃ content is ≤ 0.8%, preventing chemical reactions caused by iron and extending the service life.
  3. Low Creep: It has extremely small deformation under high - temperature loads (creep rate at 1400℃ ≤ 0.5%), featuring excellent dimensional stability.
  4. Mechanical Strength: The compressive strength at normal temperature is ≥ 80MPa, with strong resistance to mechanical impact.
  5. Thermal Shock Stability: It has a low coefficient of thermal expansion and outstanding resistance to rapid heating and cooling.

Technical Data of ‌3L-Mullite Brick

Index Items Mullite Brick with Ultra-Low Porosity, Ultra-Low Iron & Superior Creep Resistance
Al₂O₃ /% ≥ 50
Fe₂O₃ /% ≤ 0.8
Bulk Density /g/cm³ ≥ 2.45
Apparent Porosity /% ≤ 15
Compressive Strength at Normal Temperature /MPa ≥ 80
Softening Temperature under Load 0.2MPa, T0.6 /℃ ≥ 1600
Creep Rate (0.2MPa, 1400℃  50h) /% ≤ 0.5
Thermal Shock Stability (1100℃, water-cooled) / times ≥ 8

Applications of ‌3L-Mullite Brick

  1. Glass Industry: Used for the upper partition walls of the regenerators in glass kilns to resist the erosion of high - temperature gases and dust.
  2. Metallurgical Industry: Suitable for the tops of hot - blast stoves and the shafts of blast furnaces, withstanding the impact of slag and high temperatures.
  3. Ceramic Industry: As the lining of ceramic sintering kilns, it provides a stable high - temperature firing environment.
  4. Petrochemical Industry: Applied to the lining of dead - end furnaces in the cracking system, resisting the corrosion of chemicals and high temperatures.

Case of ‌3L-Mullite Brick

ABOUT XZK GROUP
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Product Range:
High/mid-grade sintered zirconia, corundum, AZS bricks,lightweight insulation bricks, and unshaped refractories with annual output value exceeding 500 million RMB.
Production Capacity:
4 automated batching systems
4 high/ultra-high temperature tunnel kilns + 5 shuttle kilns
30 CNC presses (400-1500T capacity)
Digitalized workshops producing 150,000 tons/year
93 patents, including the industry-first Triple-ResistantBrick (Patent ZL201310431067.6) for glass furnaces,excelling in erosion/thermal shock resistance.
Co-drafted industry standards forandalustie/chrome-corundum/zircon bricks withChina Building Materials Academy.
Strategic partners: Baowu Group, CNBM, CSG Holding. Xinyi Glass, Kibing Group.
Led by Prof Shi Gan (renowned refractory expert), our 40+ R&D professionals drive innovation in green material technology
Prof. Shi Gan
Chief Scientist & R&D Director, XZK Group
China's highest technical for industrial R&D leadership.
Key participant in drafting 5+ national industry standards.
Principal inventor of the Triple-Resistant Brick, resolving critical glass furnace longevity challenges.
Zhengzhou Zhongke Refractories Co.
Lightweight insulation materials (alumina bubble bricks, mullite bricks)
Zhengzhou Zhongke New Materials Co.
High-temperature specialties (chrome-zirconia corundum bricks, triple-resistant bricks)
Zhengzhou Hengruida Materials Co.
Premium zirconia-series refractories
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We offer one-on-one dedicated sales and technical team services to perfectly solve any refractory material problems you encounter
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The company has over 30 technical R&D personnel and can provide professional solutions based on the on-site conditions of customers
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We have a strict quality management system to ensure the stability of the quality of each batch of products.
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Add: Micun Industrial Area, Xinmi City, Henan Province, China
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